Bucket Hat Sewing Pattern PDF | 11 Sizes Baby to Adult XL

Original price was: $13.00.Current price is: $6.50.

Sew matching gathered brim sun hats for babies, children, and adults. Includes 9 sizes from 0–3 months to Adult Large.

INSTANT PDF DOWNLOAD Detailed photo tutorial · Full-size printable pattern pieces A4 + US Letter files Designed by Cheri Demeter · 15,000+ patterns sold Need help? Email Cheri

DIGITAL PDF SEWING PATTERN — NOT A FINISHED PHYSICAL PRODUCT.
Cheri Demeter®

Sew a timeless, straight-crown bucket hat for babies, children, and adults with this clear, beginner-friendly PDF sewing pattern. With 11 sizes from 0–3 months to Adult XL, it is a practical pattern you can return to for everyday sun hats, matching family makes, handmade gifts, and seasonal wardrobe staples.

Choose lightweight linen, cotton, double gauze, or quilting cotton for warm days. For a more structured hat or cooler weather, try denim, corduroy, canvas, flannel, tweed, or a light wool blend. The fully lined design has clean lines, a relaxed brim, and classic topstitching.

What’s Included

  • 11 sizes from 0–3 months to Adult XL
  • Full-size printable pattern pieces
  • One size per file — no confusing overlapping lines
  • Separate A4 and US Letter pattern files
  • 30-page detailed photo tutorial in English
  • Page-assembly guide and test square
  • 3/8 in (1 cm) seam allowance included
  • Instant digital download

Sizes Included

  • 0–3 months — 16 in / 40 cm
  • 3–6 months — 16.5 in / 42 cm
  • 6–9 months — 17.5 in / 44 cm
  • 9–12 months — 18 in / 46 cm
  • 1–2 years — 19 in / 48 cm
  • 2–3 years — 19.5 in / 50 cm
  • 4–6 years — 20.5 in / 52 cm
  • Adult S — 21 in / 54 cm
  • Adult M — 22 in / 56 cm
  • Adult L — 23 in / 58 cm
  • Adult XL — 24 in / 61 cm

Measure around the fullest part of the head, just above the eyebrows and ears. Ages are approximate; if the measurement falls between sizes, choose the larger size for a more comfortable fit.

Fabric Suggestions

Use lightweight woven fabric for the lining. Fusible interfacing is recommended for the outer fabric to give the crown and brim a neat, lasting shape.

Skill Level

Beginner-friendly. The tutorial guides you through cutting, interfacing, sewing the crown and brim, adding the lining, topstitching, and finishing the opening by hand.

Printing

  • Open the files in Adobe Acrobat Reader.
  • Print at 100% or Actual Size.
  • Do not select “Fit to Page” or scaling.
  • Measure the test square before printing the remaining pages.
  • Print only the file for the size you need.

Digital Download

This product includes digital PDF files only. No finished hat, fabric, printed pattern, or supplies will be shipped. Because this is an instant digital download, returns, exchanges, and cancellations are not available.

Small-Business License

You may sell up to 100 handmade bucket hats made from this pattern. Please credit: “Made using a pattern by Cheri Demeter® Patterns.” Mass production, file sharing, copying, translation, resale, redistribution, and online classes based on this pattern are not permitted.

Beautiful projects. Clear instructions.
Cheri Demeter Patterns